24 BPM Mineral Water Bottle Rinsing Filling Capping Machine
Main Drive
Motor 1.5 H.P. (1.1 k.w.) 1440RPM. - 440VAC
Filling Valves
½” B.S.P. 230 VDC
SS Shrink Tunnel
(440VAC)
Proximity Switches
24VDC M18 Size (For No Bottle No FILL SYSTEM)
Electrical Control Panel
a) Inputs = capacitive Sensor & inductive sensor
b) Output = 230 VAC Valves
b) Output = 230 VAC Valves
Machine size in feet
a) Only Machine: - L = 4’ x W = 5.2’ x H = 6’
b) With Conveyor and all accessory: - L = 24’ x W = 11’ x H = 6’
b) With Conveyor and all accessory: - L = 24’ x W = 11’ x H = 6’
Cap Hopper
a) Gerard Motor 0.25 H.P. (0.33 k.w.) 1440RPM – 440VAC
b) Hopper Capacity approx 1000 Caps At a time
c) Material of contraction SS304
d) SS 304 Quality belt ¾” Size
e) Size L = 3 feet x W = 3 feet x H = 7.5 Feet
f) Weight = 200 kg Approx
b) Hopper Capacity approx 1000 Caps At a time
c) Material of contraction SS304
d) SS 304 Quality belt ¾” Size
e) Size L = 3 feet x W = 3 feet x H = 7.5 Feet
f) Weight = 200 kg Approx
Conveyor 5 feet (Air Conveyor) and 15 feet (Slat Conveyor)
a) Geared Motor 0.25 hp 32 RPM 440VAC-
b) Material of construction SS304
c) Belt = ¾” Size material SS304
d) Adjustable legs for different size of bottle up to 300mm
b) Material of construction SS304
c) Belt = ¾” Size material SS304
d) Adjustable legs for different size of bottle up to 300mm
Wood Packing Size Inches 2 Boxes
1. Main Machine Box :- L = 69” x W = 59” x H = 79”
Net Weight: - 1200 Kg.
Gross Weight: - 1400 Kg.
2. Accessories Box:- L = 140” x W = 34” x H = 42” Net Weight: - 800 Kg. Gross Weight: - 1000 Kg.
Net Weight: - 800 Kg.
Gross Weight: - 1000 Kg.
Net Weight: - 1200 Kg.
Gross Weight: - 1400 Kg.
2. Accessories Box:- L = 140” x W = 34” x H = 42” Net Weight: - 800 Kg. Gross Weight: - 1000 Kg.
Net Weight: - 800 Kg.
Gross Weight: - 1000 Kg.
Special Features
- Mono Block Machine
- Neck Holding
- No Bottle No Rinsing No Filling and No Capping
- Non Contact Sensors for Bottle Counter
- Separate cap hopper having a capacity of 1500 caps
- Material of Construction Contact Parts SS 316 rest SS 304
OPERATION CYCLE
INFEED AIR CONVEYOR
The empty bottles are loaded manually OR automatically from blow molding machine feed air conveyor where air at high pressure from a blower is used for conveying bottles supported at the neck up to the in feed bottle transfer rotor. The air conveyor permits different bottle sizes to run without making any adjustments.
INFEED BOTTLE TRANSFER ROTOR
The bottles are transferred to rinse rotor by the infeed bottle transfer rotor. Bottles are held at the neck during transfer.
RINSE ROTOR
The automatic rinse rotor has spring loaded grippers mounted radially which pick up bottles one by one from the infeed transfer rotor. The bottle is inverted against a lever on the rinse valve to start the rinsing operation. Thus we have NO BOTTLE – NO RINSE. Bottles are washed for up to three seconds each, before draining (for removal of residual water) and up righting for transfer to the filling rotor. The rinsing medium is generally product water.
FILLING ROTOR
The internationally accepted and approved VENT PIPE filling principle ensures accurate level filling without spillage. The filling accuracy is +- 5ml. The fill tank level is regulated automatically by a PLC controlled electronic probe.
CAP PICKING ROTOR
After completion of the filling operation, bottles are transferred to the capping rotor by the out cap picking rotor, the bottles neck are picking up caps. With NO BOTTLE NO CAP arrangement is there.
AUTOMATIC CAP ELEVATOR
Caps are stored in a SS 304 ground level hopper mounted at the base on the elevator column. The caps are elevated/oriented and they are diverted into the cap chute leading to the filling machine. The operation of the elevator is controlled automatically by a control panel mounted sensors, stops the cap elevator automatically once the chute gets filled to capacity and restarts it on the caps get consumed.
OUTFEED SLAT CONVEYOR
Bottles after the completion of the rinse – fill- seal cycle are discharged on to the outfeed SS304 slat conveyor. The bottles are visually inspected against fluorescent background light for detection of particles bottles. Mounted on the inspection lamp. Also the bottles are counted with the help of a sensor which gives digital count on the control panel indicating finished bottles. Put neck and body sleeve manually on line conveyor. Bottle will pass through Heat shrink tunnel gets labeled. There after the bottle are picked up manually for cartooning. After which the finished bottles are picked up manually for cartooning.
